UBURR · CNC Application Case Study
Rear-Hole Deburring of 17-4 PH Medical Drills.
Automate rear-hole deburring on Swiss-type production. On a Star SR-20 JII, a UBURR™ UB2500 tool-holder with a UB2022 blade deburred the back of Ø2.73 mm pilot holes in 17-4 PH stainless steel in 5 seconds instead of 1 minute by hand, leaving 0.17×45° chamfers. Spend $79 a month on tooling, save $3,250 a month.
Medical17-4 PH stainless3,000 parts/month
See the savings
UB2500 · UB2022
- Cycle time
- 1 min → 5 s
- Time reduction
- ~92 %
- Monthly savings
- $3,250
- Tool cost
- $79 /month
01 / The application
One minute of handwork, every part.
The task
Deburr the rear section of machined drill holes in a medical component, replacing a manual operation that took 1 minute per part.
Application details
- Industry
- Medical
- Material
- 17-4 PH (W.Nr. 1.4542)
- Pilot hole
- Ø2.73 mm (0.1075")
- Pilot hole length
- H1 = 12 mm (0.472")
- Machine
- Star SR-20 JII Type B
- Production volume
- 3,000 parts/month
Application view
SUPPLIED PHOTO
02 / Tool & parameters
The tool behind
The tool behind
the result.
UBURR tool-holder
UB2500
UBS-d025-C08-H29-L65
- Pilot hole
- Ø2.73 mm
- Blade
- UB2022
UBURR blade
UB2022
UB-TSB-2.5-PL-NCT
| Workpiece material | 17-4 PH (W.Nr. 1.4542) |
|---|---|
| Pilot hole diameter | Ø2.73 mm (0.1075") |
| Pilot hole length | 12 mm (0.472") |
| Machine | Star SR-20 JII Type B |
| Spindle speed | 4,500 RPM |
| Table feed | 100 mm/min (3.9 in/min) |
| Cutting speed | 40 m/min (131 sfm) |
| Feed per tooth | 0.025 mm (0.001") |
| Coolant | Oil |
| Reported result | Burrs eliminated, 0.17×45° chamfers |
These values describe this application. Confirm the setup for your own parts with NOGA MT.
Watch UBURR on a medical part
VIDEO · SHORT03 / Results & ROI
Burrs eliminated · 0.17×45° chamfers
Spend $79. Save $3,250 every month.
Before UBURR
MANUAL
After UBURR
AUTOMATIC
5 sUBURR cycle, vs. 1 minute manual
~92%Cycle time reduction
46 hSaved per month
≈41×Monthly savings vs. $79 tool cost
| Labor (46 hours saved) | $1,500 |
|---|---|
| Tooling cost reduction | $1,750 |
| Total monthly savings | $3,250 |
| UBURR tool cost | $79 / month |
|---|---|
| Net monthly gain | $3,171 |
| ROI | ≈4,000% per month |
| Payback | Less than one working day |